Packaging Systems

Packaging Systems

In the world of logistics and supply chains, effective packaging systems play a crucial role in safeguarding products, streamlining operations, and optimizing storage. Among the various packaging solutions available, rack fabrication stands out as a versatile and essential component.

Single-Use Packaging

Single-Use Packaging

This includes materials like cardboard boxes, bubble wrap, and plastic wrap. While they are widely used for their convenience, they generate significant waste and have a limited lifespan.

Rack Fabrication

Rack Fabrication

Rack fabrication involves creating customized racks and storage solutions to optimize space and protect products during storage and transportation. These racks are particularly valuable in industries where organization and efficient material handling are critical.

Pallet Systems

Pallets are essential for the efficient movement of goods within warehouses and during transportation. They come in various sizes and materials, depending on the specific needs of the supply chain.

Pallet Systems
Crate and Container Systems

Crate and Container Systems

Wooden crates and containers are sturdy options for transporting heavy or delicate goods. They offer excellent protection and can be reused multiple times.

The Role of Rack Fabrication

Rack fabrication involves the design and construction of customized racks, shelves, and storage systems. These systems are engineered to:
  • Optimize Space

    Rack fabrication ensures that every inch of available storage space is used efficiently, reducing the need for larger storage facilities.

  • Enhance Organization

    Custom racks are tailored to fit specific products, providing a structured and organized environment that streamlines operations.

  • Minimize Damage

    Rack systems are designed to securely hold products in place, minimizing the risk of damage during handling and transportation.

  • Improve Safety

    Properly designed rack systems enhance workplace safety by reducing the risk of accidents and injuries associated with disorganized storage.



Packaging systems are the unsung heroes of the supply chain, ensuring products reach their destination intact and on time. Rack fabrication, as one facet of these systems, plays a pivotal role in enhancing efficiency, organization, and product protection. As businesses continue to prioritize sustainability and efficient logistics, the role of customized rack fabrication in optimizing storage and material handling processes is poised to grow in importance.



Plexform specializes in returnable packaging and material handling solutions such as custom steel racks and interior bulk container/tote dunnage. Our mission is to reduce transportation costs and product damage by producing custom packaging specifically tailored to each unique part.

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