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Simply e-mail us at sales@plexformps.com with all your information

OR call us today & speak to one of our packaging professionals

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Customize Your Own & Get a FREE Estimate!

Simply e-mail us at sales@plexformps.com with all your information

OR call us today & speak to one of our packaging professionals

1. Shock Absorption and Cushioning

The primary function of dunnage foam rails is to absorb shocks and provide a cushioning effect. This is particularly beneficial for delicate or fragile items, preventing them from knocking against each other or the sides of the bulk bin.

2. Versatility for Varied Items

Whether you’re transporting electronics, glassware, or machinery parts, dunnage foam rails can be customized to suit a wide range of products.

3. Customized Protection

Dunnage foam can be tailored to fit the specific dimensions and contours of the items being transported. This customization ensures a snug and secure fit, minimizing the risk of shifting and damage.

4. Space Optimization

Dunnage foam’s flexibility allows for efficient use of space within bulk bins. It can be molded to fit around irregularly shaped items, maximizing the use of available storage space.

5. Easy Handling and Unloading

The soft and flexible nature of dunnage foam simplifies the handling and unloading process. It allows for easy access to items within the bulk bin while maintaining their protective cushioning.

6. Reusable and Environmentally Friendly

Dunnage foam is often reusable, contributing to sustainability efforts by reducing the need for disposable packaging materials. This aligns with eco-friendly practices and corporate social responsibility.

7. Reduced Incidence of Breakage

By cradling items in a soft and protective layer, dunnage foam rails drastically reduce the likelihood of breakage or damage during transportation. This is especially crucial for items with sensitive components or intricate designs.

8. Minimized Surface Damage

Items within bulk bins are prone to surface scratches and abrasions during transport. Dunnage foam acts as a barrier, minimizing the risk of cosmetic damage and preserving the pristine condition of products.

9. Tailored to Your Needs

Custom dunnage foam in a bulk bin is intended to meet your specific needs. The custom design guarantees a flawless fit whether you’re working with specialized products, unusual dimensions, or particular weight capacities.

10. Collaboration

By standardizing packaging and logistics processes, these customized solutions promote smooth coordination and improve overall supply chain efficiency.


Dunnage foam rails in bulk bins represent a sophisticated solution for the challenges associated with transporting delicate or valuable items. The cushioning effect, customization options, and versatility of these foams contribute not only to the protection of goods but also to the optimization of storage space and overall logistics efficiency.



Plexform specializes in returnable packaging and material handling solutions such as custom steel racks and interior bulk container/tote dunnage. Our mission is to reduce transportation costs and product damage by producing custom packaging specifically tailored to each unique part.

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