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Simply e-mail us at sales@plexformps.com with all your information

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Customize Your Own & Get a FREE Estimate!

Simply e-mail us at sales@plexformps.com with all your information

OR call us today & speak to one of our packaging professionals

1. Customized Interior Protection

Dunnage, tailored to fit the specific items, ensures a snug and secure interior. In addition, this customization minimizes the risk of damage during transport, especially for delicate or precision components.

2. Sustainability and Cost Savings

The returnable nature of these totes reduces reliance on single-use packaging, contributing to sustainability goals. This not only aligns with environmental responsibility but also brings about long-term cost savings by eliminating the need for constant repurchasing of disposable packaging.

3. Enhanced Product Protection

Dunnage acts as a protective layer within the totes, absorbing shocks and vibrations during transport. This is crucial for items sensitive to impact, ensuring that they reach their destination in pristine condition.

4. Customizable Sizes and Configurations

The design of custom returnable totes is highly flexible, allowing for customization in terms of size, configuration, and the arrangement of dunnage. As a result, this adaptability ensures a perfect fit for various products, improving the overall effectiveness of the packaging.

5. Optimized Storage and Handling

Custom returnable totes can be designed to stack efficiently, maximizing storage space. Dunnage aids in organizing items within the totes, facilitating easy access and streamlined handling. This is particularly beneficial for industries dealing with small parts or components.

6. Streamlined Return Processes

The returnable nature of these totes simplifies reverse logistics. Once items are unpacked, the empty totes can be conveniently returned, streamlining the return process and reducing the time and effort required for handling packaging materials.

7. Durability for Long-Term Use

Custom returnable totes are constructed with durability in mind. The sturdy materials and construction, combined with the protective properties of dunnage, contribute to a long lifespan, providing a reliable and consistent packaging solution.

8. Reduction in Packaging Waste

Returnable totes with dunnage reduce the overall packaging waste generated in logistics. As opposed to single-use options, these totes can be reused multiple times, minimizing the environmental impact and waste disposal costs.

9. Inventory Management Simplified

These customized items frequently contain inventory management capabilities such as barcode compatibility and product labeling. Consequently, this simplifies tracking and decreases the possibility of inventory management errors.

10. Collaboration

By standardizing material handling and logistics processes, these custom part packaging products promote smooth coordination and improve overall supply chain efficiency.


Custom returnable totes with dunnage represent a paradigm shift in packaging solutions, offering a sustainable, cost-effective, and highly efficient alternative. As businesses and industries prioritize streamlined logistics and environmental responsibility, the adoption of these custom totes emerges as a strategic choice, demonstrating a commitment to both efficiency and sustainability.



Plexform specializes in returnable packaging and material handling solutions such as custom steel racks and interior bulk container/tote dunnage. Our mission is to reduce transportation costs and product damage by producing custom packaging specifically tailored to each unique part.

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