Customize Your Own & Get a FREE Estimate!

Simply e-mail us at sales@plexformps.com with all your information

OR call us today & speak to one of our packaging professionals

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Customize Your Own & Get a FREE Estimate!

Simply e-mail us at sales@plexformps.com with all your information

OR call us today & speak to one of our packaging professionals

1. Customization for Varied Items

Each product is unique, and custom foam rails can be tailored to fit the specific dimensions and contours of the items being transported. This customization ensures a snug and secure fit, minimizing the risk of shifting and damage.

2. Reduced Incidence of Breakage

By cradling items in a soft and protective layer, custom foam rails drastically reduce the likelihood of breakage or damage during transportation. This is particularly important for items with sensitive components or intricate designs.

3. Shock Absorption and Impact Resistance

The primary function of custom foam rails is to absorb shocks and impacts, providing a protective barrier against the jostling and vibrations that can occur during transit. This is crucial for safeguarding delicate or fragile items.

4. Easy Handling and Unloading

The soft and flexible nature of custom foam simplifies the handling and unloading process. It allows for easy access to items within the bulk bin while maintaining their protective cushioning.

5. Optimized Storage Space

Custom foam’s flexibility allows for efficient use of space within bulk bins. It can be molded to fit around irregularly shaped items, maximizing the use of available storage space.

6. Versatility for Diverse Industries

Whether you’re transporting electronics, glassware, or machinery parts, custom foam rails can be adapted to suit a wide range of products. This versatility makes them a go-to solution for diverse industries.

7. Reusable and Environmentally Friendly

Custom foam is often reusable, contributing to sustainability efforts by reducing the need for disposable packaging materials. This aligns with eco-friendly practices and corporate social responsibility.

8. Reduced Surface Scratches and Abrasions

Items within bulk bins are prone to surface scratches and abrasions during transport. Custom foam rails act as a barrier, minimizing the risk of cosmetic damage and preserving the pristine condition of products.

9. Optimizing Ergonomics

A customized design takes into account the particular handling requirements of your goods. This improves overall productivity and worker safety by reducing stress during transit.

10. Collaboration

By standardizing packaging and logistics processes, these customized solutions promote smooth coordination and improve overall supply chain efficiency.


Custom foam rails in bulk bins represent a sophisticated solution for the challenges associated with transporting delicate or valuable items. The cushioning effect, customization options, and versatility of custom foam contribute not only to the protection of goods but also to the optimization of storage space and overall logistics efficiency.



Plexform specializes in returnable packaging and material handling solutions such as custom steel racks and interior bulk container/tote dunnage. Our mission is to reduce transportation costs and product damage by producing custom packaging specifically tailored to each unique part.

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