Custom Dunnage


1. Fully Customizable

Custom dunnage provides a personalized packaging solution tailored to your specific items. It may be tailored to your products’ shape, size, and fragility, providing maximum protection while minimizing the danger of damage.

2. Product Safety

Your products are safely cradled and safeguarded throughout shipping with personalized dunnage. Each item is snugly held in place by the customized design, preventing moving, impact, and accidental damage.

3. Container Styles

Standard size hand held containers, bulk containers, or steel racks are required to insert customized dunnage to securely hold your products.

4. Space Efficiency

You may maximize space efficiency and reduce unused space by customizing the shape and layout of the dunnage to meet the shapes of your products.

5. Materials Utilized

Reusable corrugated plastic sheets are a popular choice for producing custom dunnage. Other materials like foam, molded plastic or wood are also utilized in various packaging applications.

6. Product Protection

To protect fragile or sensitive products during storage and shipping, custom dunnage are created with protective elements such as vinyl, tyvek, or foam inserts.

7. Sustainability

Sustainable packaging can be promoted by using eco-friendly materials to create custom dunnage. By choosing recyclable or biodegradable materials, you may lessen your influence on the environment and adhere to sustainable packaging techniques.

8. Lightweight and Cost-Effective

It is possible to design dunnage to be lightweight, reducing transportation costs without sacrificing product protection. Due to its customized construction, less material is used than is necessary, resulting in less weight and reduced shipping costs.

9. Various Volumes

Variable product volumes can be accommodated with custom dunnage. The dunnage may be tailored to meet the precise quantity, whether you need to package one product or several, assuring effective and secure packaging.

10. Easy Integration

Custom dunnage can easily work with the machinery and procedures used in packaging today. It can be made to work in harmony with automated packaging systems, which would cut down on manual labor and increase productivity.

View our design gallery for more options.
Custom Dunnage
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Plexform specializes in returnable packaging and material handling solutions such as custom steel racks and interior bulk container/tote dunnage. Our mission is to reduce transportation costs and product damage by producing custom packaging specifically tailored to each unique part.

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